SUNTECH AI Automated Visual Inspection System boasts a comprehensive suite of advanced technologies that allow it to accurately identify a wide array of textile defects, ranging from broken ends and filling to knots, holes, dirt, fuzziness, weft shrinkage, and beyond. With its unparalleled ability to detect any type of irregularity, this state-of-the-art solution ensures optimal production quality and enhanced customer satisfaction.
1. Inspection Accuracy:
Our system achieves an impressive accuracy of 0.1mm, which can be customized to fit your specific requirements. This means you can rest easy knowing that even the tiniest flaws won't escape our advanced detection mechanisms.
2. Reached Detection Rate:
Conventionally, inspecting fabric defects manually can only make the defect detection rate 90% highest, while our AI Automated Visual Inspection System achieves a 95% defect detection rate, with continuous learning capabilities enabling it to enhance its defect identification processes and optimize flaw detection, giving you the ultimate in quality control.
3. The Most Inspection Speed:
Typically, the inspecting speed depends on the machine types our system applied and the camera numbers, and the normal inspecting speed of a natural person can be reached to 10-15m per minute, however, at ST-Thinkor AI Automated Visual Inspection System, customers can choose the perfect cloth inspection speed to suit their needs. Our system is equipped with state-of-the-art 50-megapixel high-speed cameras that offer exceptional imaging capabilities, enabling fully automated inspections at speeds of up to 150 mm/min. Plus, with 24-hour real-time monitoring, you can be sure that every inch of your fabric is thoroughly inspected.
4. Equipped Cameras Quantity:
We equip a corresponding number of high-speed cameras according to the fabric width and the required inspection accuracy. For instance, a 1.5m width fabric can be covered by four high-speed cameras, achieving a fully automatic inspection with an accuracy of 0.4mm at a speed of 60m/min. And the more cameras you add, the higher the inspection speed and accuracy you can achieve!
5. Defects Reporting Management & Reporting Data:
Our centralized management system allows for the convenient saving and tracing of defect reports. The system's advanced information-sharing functions enable you to acquire data from various detection systems via a central computer, ensuring accurate and timely reporting. Essential details such as the type of defect, defect score, coordinates, and their corresponding location on the defect map are included in the report, along with comprehensive information about the fabric roll, such as production date, fabric type, length, width, and the responsible person.
6. ERP/Mess Communication:
Our system boasts seamless integration with top-tier factory management software, including ERP and MESS. This means you get comprehensive management tools that allow for the easy display of coordinates and defect images. By incorporating this data into a fabric defects map, our product optimizes cutting and enhances overall performance, making it the perfect choice for any textile production line.
By integrating with data analysis for your fabric inspection process, AI machine learning not only provides deep insights, but also help you to make data-driven decision for further improvements. It takes the quality of knitted fabrics to the next level. All data collected during today’s production can be used to improve tomorrow’s production.
The use case of data analysis in fabric inspection:
It can help to identify vendors and suppliers who meet the specific requirements of a retailer, like a supplier who adheres to compliance standards of sustainable production.
It can help designers plan multiple lines and develop an optimum product mix to achieve maximum sales and reduce inventory waste.
It can analyze and predict their future purchases.
1. Accurately inspect defects
2. Determine the locations where defects are prone to occur and provide analytical insights
3. Provide data analysis and supplier selection decisions
Data analytics can generate reports through data visualization. These visualizations can help to identify and rectify bottlenecks such as low productivity, production targets, equipment downtime, and occurrences that affect quality on a production floor.
• Prescriptive analytics and artificial intelligence can help brands ensure high-quality production and streamline production processes for optimization.
• Data analytics provide insights into the performance of products, distribution channels, and customer preferences, which can help to manage inventory levels and avoid stockouts and overstocking.
Shortly, textile manufacturers that have not adapted to Industry 4.0 will be left behind. Those who adapt will reap the benefits and succeed in the competition. Now is the time for textile manufacturers to embrace digital transformation and look to the future.
SUNTECH Textile Machinery stands out as a preeminent manufacturer of textile machinery that blends innovation with optimization, streamlining the production process and elevating efficiency. Firmly committed to quality, innovation, and customer satisfaction, SUNTECH Textile Machinery has cemented its status as a reputable brand in the textile industry, presenting a diverse assortment of cutting-edge solutions that cater to the needs of a broad range of clients. From advanced fabric inspection and packaging systems to high-speed weaving machines, SUNTECH Textile Machinery’s comprehensive portfolio of state-of-the-art equipment equips textile manufacturers with the tools to enhance productivity, reduce costs, and remain competitive in the dynamic marketplace of today. Experience the full potential of SUNTECH Textile Machinery and take your textile production to the next level.